Torch cleaning stations

JY-2000 Robot Torch Cleaning Stations

Overview

Choose the configuration around your production task.

The JY-2000 family separates integrated clean/cut/spray arrangements, independent spraying, alternative wire-cutting mechanisms and signal-free triggering concepts. Compare the required functions before choosing an S, D, B, C or G variant. Published configurations list 24 V DC control and dry oil-free air; torch fit, signals and the selected accessories belong in the quotation.

Select a robot torch cleaning station around the actual nozzle, contact-tip arrangement, wire and torch neck. Reamer diameter and clamping geometry must fit the consumables; an unsuitable tool can damage parts instead of removing spatter. Wire cutting, internal cleaning and anti-spatter application are separate functions, so define which of them is included in the proposed configuration. Plan a collision-free approach and escape path, the cleaning position, robot signals and the conditions required before the robot returns to welding. Check dry air quality, available pressure under flow, electrical control, waste collection and the accessibility of cutters and fluid containers. Abrasive cleaning also needs the specified media, containment and servicing arrangement. A source-listed cleaning duration is not the total interruption to production: robot travel, clamping, process and restart all contribute. Ask for a demonstration with the intended torch and consumables before freezing the station package.

Product facts

Published specifications

Published selection values: Models: JY-2000D-C / JY-2000S-B / JY-2000G / JY-2000D-B / JY-2000D-B-C / JY-2000S / JY-2000S-B-C / JY-2000D / JY-200S-01-C · Air supply: Dry oil-free air 6bar · Control voltage: U=24V DC · Anti-spatter reservoir: 500ml. Read each model row separately; family ranges are not combined ratings.

ModelsJY-2000D-C / JY-2000S-B / JY-2000G / JY-2000D-B / JY-2000D-B-C / JY-2000S / JY-2000S-B-C / JY-2000D / JY-200S-01-C

Air supplyDry oil-free air 6bar

Control voltageU=24V DC

Anti-spatter reservoir500ml

MODEL COMPARISON

Compare the model before you compare the quote.

Model / arrangement	Published selection parameters
JY-2000D-C	Air supply Dry oil-free air 6bar Control voltage U=24V DC Anti-spatter reservoir 500ml
JY-2000S-B	Air supply Dry oil-free air 6bar Control voltage U=24V DC Anti-spatter reservoir 500ml
JY-2000G	Air supply Dry oil-free air 6bar Control voltage U=24V DC Anti-spatter reservoir 500ml
JY-2000D-B	Air supply Dry oil-free air 6bar Control voltage U=24V DC Anti-spatter reservoir 500ml
JY-2000D-B-C	Air supply Dry oil-free air 6bar Control voltage U=24V DC Anti-spatter reservoir 500ml
JY-2000S	Air supply Dry oil-free air 6bar Control voltage U=24V DC Anti-spatter reservoir 500ml
JY-2000S-B-C	Air supply Dry oil-free air 6bar Control voltage U=24V DC Anti-spatter reservoir 500ml
JY-2000D	Air supply Dry oil-free air 6bar Control voltage U=24V DC Anti-spatter reservoir 500ml
JY-200S-01-C	Air supply Dry oil-free air 6bar Control voltage U=24V DC

SELECTION ROUTES

Which configuration fits the task?

Mechanical reaming

Match the cutter and clamp to the nozzle geometry.

Cut and spray

Specify wire stick-out and fluid application as separate functions.

Abrasive cleaning

Confirm media, torch suitability, containment and maintenance.

Selection brief

Selection and RFQ matrix

Torch drawing, nozzle, tip and wire specification · Required cleaning, cutting and spray functions · Robot path, signals, dry air and waste collection

Commercial fitCompare the equipment-only and integrated-cell scopes line by line. Ask whether the drive/control package, tooling, mounting, cables, utilities, guarding, programming, freight, installation and training are included. A lower initial equipment price can represent a different scope rather than the same system at a lower cost. Define documentation languages, destination requirements, acceptance conditions, spare-parts responsibilities and the process for design changes in the proposal. This gives purchasing and engineering a common basis for selection.

Inputs that speed up a quotePrepare a drawing-led RFQ with revision, product family, required operation, operating sequence and existing equipment identifiers. Add the layout, utilities, environmental conditions and access limits. State who owns the fixture or end effector and who will verify each interface. Ask for the proposed configuration, inclusions, exclusions, technical documents, acceptance plan and site responsibilities in the response. This lets suppliers price the same task and makes unresolved choices visible before an order is placed.

What to confirm	Selection inputs	Project action
Torch drawing, nozzle, tip and wire specification	Models: JY-2000D-C / JY-2000S-B / JY-2000G / JY-2000D-B / JY-2000D-B-C / JY-2000S / JY-2000S-B-C / JY-2000D / JY-200S-01-C · Air supply: Dry oil-free air 6bar · Control voltage: U=24V DC · Anti-spatter reservoir: 500ml	Select the exact model and define the loaded operating conditions.
Required cleaning, cutting and spray functions	Current part drawing, process sequence and layout.	Agree the motion, access and changeover checks before ordering.
Robot path, signals, dry air and waste collection	Existing equipment versions, service connections and access limits.	Assign an owner for each interface and its acceptance test.
Delivery and acceptance scope	Itemized equipment, integration, freight and site-work proposal.	Agree inclusions, exclusions, testing and handover responsibilities.

Project decision flow

From requirements to equipment handover.

01Part and process inputs
02Model and configuration selection
03Interfaces and layout
04Quotation and responsibilities
05Testing and handover

Typical application routes

Start from the production task.

01Robotic welding

Planning visuals

See the equipment in its decision context.

Conceptual robotic wire cutter and service connections

Industrial controller and cell interfaces

FAQ

Questions before you request a quote

01How should I select JY-2000 Robot Torch Cleaning Stations?

Compare the listed arrangements: JY-2000D-C / JY-2000S-B / JY-2000G / JY-2000D-B / JY-2000D-B-C / JY-2000S / JY-2000S-B-C / JY-2000D / JY-200S-01-C. Start with torch drawing, nozzle, tip and wire specification, then define required cleaning, cutting and spray functions. Use the model table to shortlist equipment and the project drawing to decide the final configuration. A family name alone does not define the supplied package.

02Will one cleaning tool fit every robot torch?

Do not assume that. Supply nozzle dimensions, torch-neck geometry, wire type and diameter, contact-tip arrangement and available robot access. The cutter, clamp, spray setting or abrasive package must be selected for that combination. Include consumable replacement and restart checks in the cell program.

03What determines the equipment quotation?

A robot torch cleaning station quotation depends on the selected model or arrangement, tooling, control package, services, safeguards, testing and delivery scope. Separate equipment-only supply from complete-cell integration. Confirm quantity, destination, documentation, packaging and site work in the written proposal; prices and availability are not inferred from catalog values.

04Can the quotation include integration and commissioning?

The proposal can define equipment sourcing and partner-supported integration as separate work packages. Specify mechanical and electrical installation, software, commissioning, training, FAT/SAT, spares and service ownership. Existing robot/controller versions and site utilities must be identified before an interface or installation commitment is agreed.

05What should I send to request a project proposal?

Send torch drawing, nozzle, tip and wire specification; required cleaning, cutting and spray functions; robot path, signals, dry air and waste collection. Add drawings, quantity, destination and the acceptance method. Identify existing equipment by model, nameplate and software revision. These inputs allow the technical proposal, interfaces and commercial exclusions to be discussed together.

PROJECT QUOTATION

Turn the product shortlist into a complete scope.

Send the workpiece, process, drawings, output target and destination. We will align the equipment with the technical interfaces and commercial delivery path.

Request a project quote ↗