CATALOG-BASED SELECTION GUIDE

Yaskawa welding cell selection

Compare AR and GP robots, YRC controllers and KBR positioners as one application-led cell decision.

SOURCE-LED TECHNICAL SUPPORT

Use the catalog to narrow the cell—not to skip engineering.

The supplied Kaierda welding-system catalog combines Yaskawa robot platforms with controllers, welding equipment, seam tracking and positioners. That makes it useful for early architecture and RFQ decisions.

It is not proof of TubeFrame manufacturing, authorization, inventory or a completed TubeFrame customer project. Final selection still follows current manufacturer documentation, the real workpiece and an agreed validation plan.

01PROCESS

Arc welding, tending or heavy handling

02ENVELOPE

Prove tool pose and fixture clearance

03CONTROL

Match robot, axes and cell interfaces

04POSITION

Orient the weld without exceeding inertia

AR WELDING FAMILY

Choose access before nominal reach.

AR1440 and AR2010 are presented as 6-axis, 12 kg arc-welding platforms. The longer AR2010 envelope can solve deeper access, but torch angle, cable routing, fixture interference and singularity margin still need a layout study.

  • Include torch, collision sensor, cables and dress package in the moving mass.
  • Check every weld pose—not only the farthest point.
  • Reserve access for nozzle cleaning, wire service and recovery.
Manufacturer catalog plate showing Yaskawa AR1440 and AR2010 robots with work envelopes
Manufacturer catalog reference · AR1440 / AR2010 product and work-envelope plate. Original Chinese annotations retained.
CATALOG COMPARISON

Five robot routes, one application-led shortlist.

ModelPrimary rolePayloadRepeatabilityEnvelope referenceController shown
AR1440Arc welding12 kg±0.02 mmR1440 mmYRC1000
AR2010Arc welding / extended access12 kg±0.03 mmR2010 mmYRC1000
GP12Handling / tending12 kg±0.02 mmR1440 mmYRC1000 or YRC1000micro
GP25Handling / larger tooling25 kg±0.02 mmConfirm from current datasheetYRC1000
GP180Heavy handling180 kg±0.05 mmConfirm in layout studyYRC1000

Values above are transcribed from the supplied catalog plates. They are screening inputs, not a substitute for the current model datasheet or project-specific load and reach validation.

GP HANDLING FAMILY

Payload is only the first load check.

GP12 and GP25 support handling, tending, packaging, palletizing and assembly studies; GP180 addresses substantially heavier moving loads. Selection must include EOAT mass, workpiece center of gravity, wrist moments, acceleration and emergency-stop load cases.

Do not transfer the AR decision directly.

A welding torch and a loaded gripper create different mass, cable, orientation and cycle constraints even when nominal payload looks similar.

Manufacturer catalog plate showing Yaskawa GP12 and GP25 handling robots and work envelopes
Manufacturer catalog reference · GP12 / GP25 product, envelope and technical-parameter plate.
CONTROLLER ARCHITECTURE

Controller choice sets the interface ceiling.

The catalog places YRC1000 across small and large robot classes and lists up to eight controlled robots / 72 axes. YRC1000micro is shown for compact platforms, including GP12, with one robot / eight axes. Confirm the exact robot-controller pairing, fieldbus, functional safety, cabinet environment and external-axis count before release.

Review YRC1000 → · Review YRC1000micro →

Manufacturer comparison of YRC1000 and YRC1000micro robot controllers
Manufacturer catalog reference · controller compatibility and standard specification comparison.
WORKPIECE POSITIONING

The positioner is part of robot reach.

The catalog shows KBR-Z500 and KBR-Z500C as 500 kg positioning routes with ±360° rotation and 9.8 rpm nominal speed. A valid selection also needs fixture mass, workpiece inertia, center-of-gravity offset, weld orientation, cable routing and robot-positioner coordination.

Review KBR-Z500 → · Review KBR-Z500C →

Kaierda catalog plate showing single-axis and headstock-tailstock welding positioners
Manufacturer catalog reference · KBR positioner configurations and published parameters.
TURN THE CATALOG INTO AN RFQ

Send the evidence that changes the selection.

A model request becomes reviewable when the supplier can reproduce the load, reach, process and interface assumptions behind it.

  1. 01Workpiece drawing, material and total assembly mass
  2. 02EOAT or torch package mass and center of gravity
  3. 03Required tool poses, weld sequence and fixture concept
  4. 04Target cycle, duty and quality acceptance criteria
  5. 05Controller, fieldbus, safety and external-axis requirements
  6. 06Installation layout, utilities, destination and delivery boundary
START WITH THE WORKPIECE

Need the catalog translated into a cell configuration?

Send the workpiece, process, load and target cycle. We’ll map the robot, controller, tooling and positioning questions that still need proof.

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